Universal Filling & Screwing Machine

Specifications

Standard configurations are shown below. Alternative capacities, materials and automation levels are available for custom projects.

Description

Operators manually place empty cosmetic containers (bottles/jars/vials) into the dedicated bottle holders on the rotary turntable. The turntable is equipped with adjustable fixtures to secure containers of different sizes during rotation.

The rotary turntable conveys containers to the filling station at a constant speed. The pre-set number of filling heads start precise filling according to the stored recipe parameters. The filling volume and speed can be adjusted based on product viscosity (e.g., thin serum or thick cream).

After filling, the turntable moves containers to the cap-loading station. Operators manually place caps onto the bottle mouths. The station is designed with positioning guides to ensure accurate cap placement for subsequent capping operations.

4.Automatic Servo Torque Capping

Operators manually place caps to the capping station. The servo-driven capping module applies a stable, adjustable torque to tighten caps uniformly. This avoids over-tightening (which may damage bottle mouths) or under-tightening (which causes leakage).

5.Automatic Bottle Discharging

The rotary turntable transports the fully filled and sealed products to the discharge station. Finished products are automatically pushed onto the collection conveyor belt, ready for subsequent labeling, cartoning, and packaging processes.

Applications

Typical products and production contexts for this equipment:

Competitive advantage

• Adjustable Bottle-Clamping Molds for Multi-Bottle Compatibility
• The bottle holders on the rotary turntable adopt a modular, adjustable mold design. By adjusting the fixture width and height, the machine can adapt to containers of different shapes (round, square, oval) and sizes (diameter 20–100mm, height 50–250mm) without replacing a large number of parts. This significantly reduces the time for product line changeovers and enhances production flexibility.
• Detachable Filling Components for Independent Cleaning
• All filling components that come into contact with materials (pump heads, filling nozzles, hoses) are designed to be fully detachable. They can be disassembled quickly without special tools for independent cleaning or sterilization. This design meets the GMP hygiene requirements of the cosmetic and pharmaceutical industries, effectively preventing cross-contamination between different batches or product types.
• Servo Torque Capping for Stable & Precise Sealing
• The capping system is driven by a high-precision servo motor, which allows stepless adjustment of capping torque according to different cap materials (plastic, aluminum) and bottle types. The torque accuracy is controlled within ±2%, ensuring consistent sealing quality and eliminating leakage risks during storage and transportation.
• Integrated Recipe Management System for Intelligent Operation
• The machine is equipped with a PLC + touchscreen control system with a built-in recipe management function. Operators can store parameters (filling volume, speed, capping torque) for different cosmetic products (serums, lotions, creams) as independent recipes. When switching products, simply select the corresponding recipe on the touchscreen to complete parameter configuration in one click, reducing manual adjustment errors and improving production efficiency.