Automatic Tube Filling & Sealing Machine

Specifications

Standard configurations are shown below. Alternative capacities, materials and automation levels are available for custom projects.

Description

Automatic Tube Filling and Sealing Machine

The Automatic Tube Filling and Sealing Machine is a highly integrated piece of equipment designed for the automated packaging of soft tubes. It streamlines the entire production process, including automatic tube feeding, precise filling, sealing, date coding, and tail cutting.

Widely used in the daily chemical, pharmaceutical, food, and cosmetic industries, this machine efficiently handles liquids, creams, gels, and pastes. Constructed with SUS304/316L stainless steel for all product contact parts, it meets strict GMP hygiene standards.

Featuring a PLC control system and touchscreen interface, it offers high precision (±1%) and stable operation. It is compatible with plastic, laminated, and aluminum tubes, providing a reliable and efficient solution for modern production lines.

Applications

Typical products and production contexts for this equipment:

Cosmetics: Hand cream, face wash, lotion, sunscreen, hair dye, foundation.

Pharmaceuticals: Ointments, antibiotic creams, gels, eye ointment.

Food: Condensed milk, chocolate sauce, mustard, tomato paste, mayonnaise.

Chemicals: Toothpaste, shoe polish, adhesives, sealants, grease.

Competitive advantage

• Advantages of the ST-60 Tube Filling Machine:
• I. Technical Performance Advantages
• 1. High-precision Filling Control: Adopts a servo piston metering system with filling accuracy up to ±0.5%-1%, far exceeding the industry average, eliminating material waste and ensuring consistent product specifications.
• 2. High-speed Stable Operation: Production speed of 30-80 tubes per minute, supporting 7×24-hour continuous operation with a failure rate below 0.5%. Core components are imported brands, extending the maintenance cycle to 6 months.
• 3. Multi-material Adaptability: Compatible with mainstream materials such as aluminum, plastic, and composite tubes. The tube diameter (16-50mm) and length (50-200mm) are quickly adjustable, with specification changeover completed in 3-5 minutes to meet diverse production needs.
• 4. Intelligent Sealing Technology: Dual modes of ultrasonic/constant temperature heat sealing are optional, featuring clear sealing patterns and strong tightness. It achieves zero deformation and wrinkle-free edges for high-end materials like aluminum-plastic tubes, solving industry sealing challenges.
• II. Quality & Compliance Advantages
• 1. Hygienic Standard Design: Product contact parts are made of SUS316L stainless steel, compliant with GMP/FDA certifications, with no dead corners and easy disassembly for cleaning, suitable for high-standard industries such as pharmaceuticals, food, and cosmetics.
• 2. Full-process Quality Inspection System: Strictly controlled through 18 processes from parts procurement to assembly, ensuring stability and durability. The service life is increased by 30% compared to similar products.
• 3. Upgraded Safety Protection: Equipped with no-tube-no-filling, overload protection, and emergency stop devices to reduce operational risks. Ultrasonic cold sealing technology prevents the inactivation of heat-sensitive materials, protecting active ingredients.
• III. Cost & Efficiency Advantages
• 1. Automation for Cost Reduction & Efficiency Improvement: Fully automated processes including tube feeding, filling, sealing, coding, and tail cutting. Only one operator is required for the entire line, reducing labor costs by 50% and increasing production efficiency by 40% compared to traditional equipment.
• 2. Low-energy Consumption Design: Optimized power system reduces energy consumption by 30%. Anti-drip nozzles and precise metering minimize material loss, significantly lowering long-term operating costs.
• 3. Rapid Production Changeover: Modular structure allows specification switching without replacing core components, improving equipment utilization and adapting to small-batch, multi-category flexible production.
• IV. Market Competitiveness Summary
• Compared with imported equipment, domestic automatic tube filling and sealing machines have significant advantages in cost-effectiveness, customization, and after-sales service, with prices 20%-40% lower and shorter delivery cycles. Compared with standard equipment, it achieves technological breakthroughs in precision, stability, and compliance, especially suitable for high-end daily chemical, pharmaceutical, and food industries. It is core equipment for enterprises to reduce costs, improve efficiency, and enhance product competitiveness.