Steam Jacketed Stainless Steel Mixing Tank

Specifications

Standard configurations are shown below. Alternative capacities, materials and automation levels are available for custom projects.

Description

1. The triple mixing adopts the imported frequency inverter for speed adjustment, which can meet different technological demands.

2. The homogenizing structure is made through German technology. The machine adopts the improted double-end mechanical seal effect. The maximum emulsifying rotation speed can reach 3500rpm and the high shearing fineness can reach 0.2-5um.

3. The vacuum defoaming can make the materials meet the requirement of being aseptic . The vacuum materials vacuum sucking can avoid dust.

4. The main boiler lid can adopt lifting system, it is easy to clean and the cleaning effect is more obvious, the main boiler can adopt tilting discharge.

5. The boiler body is welded with 3 layer imported SS plate, tank body and pipes adopts mirror polish which meet the GMP standard.

6. According to process requirement, the tank body can heating and cooling the electric heating.

7. To ensure the stability of whole machine, the machine adopt the imported electric appliances which can meet the international standards.

Applications

Typical products and production contexts for this equipment:

· Personal Care: Shampoo, Liquid Soap, Shower Gel, Hand Sanitizer, Hair Conditioner.

· Home Care: Dishwashing Liquid, Laundry Detergent, Fabric Softener, Glass Cleaner.

· Chemical Industry: Liquid Fertilizers, Lubricants, Paints, and Specialty Blending.

Competitive advantage

• Advanced Scraper Mixing System: Equipped with a frequency-controlled (VFD) frame-type agitator, the mixer ensures thorough blending of all ingredients. The unique PTFE (Teflon) scrapers maintain constant contact with the tank wall, preventing material adhesion (charring) and significantly enhancing heat transfer efficiency.
• High-Shear Dispersing & Homogenizing: To ensure a crystal-clear and smooth final product, the unit can be configured with a bottom-entry or top-entry high-speed disperser. This system rapidly breaks down surfactants (like AES/LAS) and powders, reducing production time and ensuring a consistent, lump-free texture.
• Pharmaceutical-Grade SUS316L Construction: Recognizing the corrosive nature of many cleaning agents, all contact parts are crafted from premium SUS316L stainless steel. Both internal and external surfaces undergo high-precision mirror polishing (Ra ≤ 0.4μm), complying with strict GMP standards and making the cleaning process effortless.
• Triple-Layer Jacketed Design: The vessel features a triple-layer structure designed for electric or steam heating. The high-precision temperature control system (integrated with PT100 sensors) ensures that the formula reacts at the optimal temperature. The middle insulation layer prevents heat loss, saving energy while ensuring operator safety.
• Customizable & Modular Configurations: Whether you require a simple single-layer tank for blending or a fully automated system with a Siemens PLC touch screen, our mixers are fully customizable. Options include various impeller types, load cell weighing systems, and integrated discharge pumps to suit your specific factory layout.