Vacuum Emulsifying Mixers

500L–5000L Customized Fixed Vacuum Emulsifying Mixer

Name: 500L–5000L Customized Fixed Vacuum Emulsifying Mixer
Brand: Sinaekato
SKU: 500l-5000l-customized-fixed-type-vacuum-emulsifying-mixer-for-cosmetic-cream-p

Cosmetic Machine Vacuum Homogenizer Emulsifier

Place of originJiangsu China

Model numberSME-B

Capacity range500L - 5000L (mass production models)

CertificationISO9001, CE

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All machines are built to order. Final specifications are confirmed against your product, capacity and site requirements.

Overview

1. Alternative Names: Fixed Type Emulsifier, Stationary Homogenizer, Industrial Vacuum Mixer, Bottom-Homogenizing Emulsifying Unit

2. Main Applications

Cosmetics: Foundation, Cold Cream, Sunscreen.

Pharmacy: Ointment, Suppository, Dental Paste.

Food: Mayonnaise, Dressing, Sauce.

Core Specifications and Parameters

Parameter Category	Core Parameter Items	Common Specification Range
Emulsifying Pot Parameters	Effective Volume	500L - 5000L (mass production models)
Material	Inner Pot: 316L Stainless Steel (food/pharmaceutical grade); Outer Pot: 304 Stainless Steel
Jacket Design	Equipped with heating/cooling jacket, compatible with steam or thermal oil heating
Homogenizing & Emulsifying System	Bottom Homogenizer Speed	0 - 3000r/min (variable frequency speed regulation)
Stirring Paddle Configuration	Two different directions mixing with scraper + Helicon mixing (Clockwise and counter-clockwise mixing) rotating speed: 0 - 45r/min
Vacuum System	Vacuum Degree	≤ -0.095MPa (adjustable to meet defoaming requirements)
Heating & Cooling System	Heating Temperature Range	Room Temperature - 120℃ (temperature control accuracy: ±1℃)
Cooling Method	Rapid cooling via circulating cooling water in the jacket
Control System	Operation Interface	PLC + touch screen control, with production formula storage function
Safety Protection	Vacuum overload protection, over-temperature alarm, motor overload protection

Specifications

Standard configurations are shown below. Alternative capacities, materials and automation levels are available for custom projects.

Model	Capacity	Homogenizer Motor	Stir Motor	Dimension	Total power （ KW ）	Limit vacuum （ Mpa ）
KW	r/min	KW	r/min	Length （ mm ）	Width （ mm ）	Height （ mm ）	Steam heating	Electric heating
SME-B-100	100L	2.8-4	0-3000	1.5	0-63	2750	2700	2250	13	32	-0.09
SME-B-200	200L	6.5-8	0-3000	2.2	0-63	3100	3000	2500	15	45	-0.09
SME-B-300	300L	6.5-8	0-3000	2.2	0-63	3500	3350	2650	18	49	-0.085
SME-B-500	500L	6.5-8	0-3000	4	0-63	3850	3600	2750	22	61	-0.08
SME-B-1000	1000L	9-11	0-3000	5.5	0-53	4200	3850	3300	28	88	-0.08
SME-B-2000	2000L	11-14	0-3000	5.5	0-53	4500	4050	3800	34	-	-0.08
SME-B-3000	3000L	15-18	0-3000	7.5	0-53	4800	4300	4100	40	-	-0.08

Description

The Fixed Vacuum Emulsifying Mixer is a high-performance homogenization system designed for the stable, large-scale production of high-viscosity emulsions. Unlike lifting models, its fixed-cover design ensures superior airtightness and structural integrity, making it the ideal choice for vacuum deaeration.

High-Shear Homogenization: Precision rotor-stator system for ultra-fine particle distribution.

Vacuum Deaeration: Processes materials in a full vacuum to eliminate bubbles and prevent oxidation.

Efficient Mixing: Bi-directional frame agitator with PTFE wall scrapers for 100% coverage.

GMP Standard: Full SUS316L stainless steel construction with a mirror-polished finish.

Applications: Cosmetics (Face Cream/Lotion), Pharmaceuticals (Ointment/Gel), Food (Mayonnaise/Sauce), and Fine Chemicals.

Applications

Typical products and production contexts for this equipment:

hair conditionerfacial maskmoisturizing lotionsuncreamskin careface lotionbody lotionsunscreen creamcreamhair creamcosmetic pasteBB Cream

Competitive advantage

Siemens motor and frequency converter for speed adjustment, which can meet production of different technology requirement.
The vacuum defoaming can make the materials meet the requirement of being aseptic. The vacuum material sucking adopted can avoid dust especially for the powder products.
Mechanical sealing, good sealing effect and long working life.
The tank body and the pipes adopt mirror polishing, which fully conforms to GMP standards.
Material contact parts all use SUS316L stainless steel.
The heating method mainly include electric or steam heating for customer's choice.
The emulsifying pot lid can adopt hydraulic lifting system, easy to clean and the cleaning effect is more obvious, the emulsifying pot can adopt tilt discharge.